The Problem

This project was both lofty and international. Bionic Power, Inc., a company based in Vancouver, British Columbia, contacted the team at NW Rapid for a product intended for military use. They wanted a prototype of wearable technology for charging rechargeable batteries. Although it was a prototype, the goal was for it to be a fully functioning product for the U.S. Army and Marines.

The Solution

A prototype of this complexity wasn't a project we could complete on our own. The majority of the prototype was created using PA640, carbon fiber, and hollow glass bead nylon 12. Additional parts were made from PA850 and nylon 11 materials.

For the project's additional requirements, we needed to outsource some tasks. We are fortunate to have an excellent network of colleagues and collaborators, including Stratasys and 3D Systems for rapid prototyping and Hydro Graphics, Inc. for decals. With their help, we successfully manufactured a functioning wearable technology for the client.

After we completed the project, the U.S. Army and Marines, along with Bionic Power, Inc., were extremely satisfied with the product. It met their expectations and worked flawlessly. Bionic Power, Inc. chose to work with NW Rapid because of our accommodating customer service and competitive prices.

Working with NW Rapid has been truly great from the get-go. From helping with material selection to working with us to enable faster lead times, their communication with us is awesome!

The wearable technology project was fascinating. See how it works for yourself in this video from the client:

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