The Problem

Portland’s Zac Rubenson contacted us to collaborate on creating a prototype for Kurt Hausheer, inventor of the PlyoTower, Head Coach, and Jump Trainer at Roots Volleyball Club. The PlyoTower is “The Next Evolution in Plyometrics,” and we were excited to collaborate with the designer to create a functional prototype that they later developed into the finished product. The PlyoTower is a workout tool for athletes to use for jump training.

The Solution

We utilized additive manufacturing, combined with extensive secondary operations, to refine the design. We used PA 2201, an unfilled Nylon 12. There were a few challenges during production, mainly that the project consisted of large multibody assemblies, which required extreme precision for moving the mechanical components and weldment subassemblies. Technicians assembled and finished the parts to meet functional requirements. Everything went as intended and was completed successfully.

Zac Rubenson shared his experience working with us:

NW Rapid Mfg. has consistently met or exceeded our expectations on a variety of complex projects. They have been very easy to work with, and I would not hesitate to use them again.

We provide exceptional customer service in addition to easy and competitive quoting. We always work to ensure the assembly function is complete before delivery, and we make it a habit to meet expectations and timelines.

For more information, please don't hesitate to contact us at or request a quote and upload your file today!